In this DIY, we will learn how to properly install aftermarket dogbone
mount bushings. Dogbone bushings are advertised to reduce wheel-hop,
provide better traction as well as prevent aftermarket downpipes from
rubbing. There are many companies that offer replacement bushings, each
have different durometer ratings (how stiff they are). The higher the
rating, the more stiff = more vibrations. I decided to go with
Black Forest
Industries Stage 1 mounts that have a rating of 65a (compared
to ~50a for stock). After the installation, I will discuss how
effective they really are, and also, back-up my conclusion with
real-world tests. Enjoy!
BFI Stage 1
inserts

Tools needed :
- Torque
wrench
- Jack (hopefully not the factory widowmaker!) & a
jackstand
- 16mm (5/8") socket
- 13mm (1/2") socket
- WD40 or
similar spray

Last updated July 15, 2009
Next
section: Removal
Step
1: Place your jack under your car and raise the car until you
have enough room to work with.

Step 2: Use jackstands to keep the car elevated. Place
a jack or jackstand underneath the subframe to hold it in place. Your
setup should be similar to this optimally:


Step 3: There are 4
bolts that hold the dogbone mount to the engine. Use WD40 or a similar
penetrating spray to help the bolts come out easier. Remove the
two
13mm, red circled bolts
that are connected to the subframe, and the
two 16mm, blue
circled bolts that are connected to the bottom of the
transmission.


Step 4: You should be
left with a dogbone mount and 4 bolts as seen below.
Previous
section: Introduction Next
section: Inserts
Step 1:
Remove the 16mm bolt on the top of the mount.


Step 2: After removing the 16mm bolt, remove the pieces
from top to bottom. Keep track of the compression nut. The disassembled
mount appears below, the stock black bushings will be replaced with the
aftermarket inserts.


•
Inserting aftermarket inserts:
Step 1: Slide the smaller, bottom insert over the rod of the
bottom piece while lining up the ridge. Some grease can be used to help
the piece slide easier.

Step 2: Slide the larger metal cover over the bottom
insert. Slide the remaining insert into its place by correctly aligning
it with the top ridges.
Step 3: Slide the outer metal cover on top of the top
insert. Align the 16mm bolt into the center of the mount. Place the compression
nut in its slot.

Step 4: Fasten the mount to a vice or a device that
will keep it stationary. Align the compression nut on the bottom and compress
the mount so that it catches. You can use your body weight, a vice, or
pliers. Torque the compression nut to 20 Nm (15ft-lbs) + 1/4 turn.



Step 5: Your dogbone mount
is now completely assembled, isn't it pretty? :D
Previous
section: Removal Next
section: Reinstall
Step
1: Re-align the dogbone mount and install the bolts. Torque
the
two 13mm, red circled
bolts that go into the subframe
20 Nm
(15 ft-lbs), plus an additional 1/4 turn. Torque the
two 16mm, blue circled
that go into the bottom of the transmission
40
Nm (30 ft-lbs), plus an additional 1/4 turn.


Step 2: The dogbone install is now complete! The install
took my friends and I about 1 hour going at a smooth, steady and slow
pace. Carefully lower your jack and test drive your car!
Previous
section: Inserts Next
section: Conclusion
First impressions: You've just finished installing the
mounts and you are probably anxious / nervous, or at least I was. I started
the car expecting severe vibrations, however, this was not the case! The
difference in idle vibration was not apparent. However, the car does vibrate
a little at idle with the AC on. It also vibrates a bit as you are start
rolling in first gear from 1000-2000 RPMS - however, this would also be
the case with the stock mounts because the car is "bogging". Just be sure to give it a little more gas as you let the clutch out.
Driving test:
At first I just drove the car slow to warm up. I noticed the
shifting was a little smoother / crisp. Once the car was warm, my buddy
and I headed to some straight streets. I was rolling in first, at about
15 or so MPH, and then I just slammed the gas. Before the mounts there
would be a massive amount of wheelhop that would feel very annoying and
rough. With the new inserts, the car just pulled so much smoother and
harder. Although you aren't gaining any power, you will definitely notice
better acceleration due to the fact that more power will be transferred
to the ground. This is the best 30 dollars I have ever spent on any of
my cars! The price tag is definitely justified, your MK4 will pull so
much smoother and harder without succumbing to wheelhop.
Summary: By
far the best $30 I have ever spent! Great product from
BFI!
Real world test / comparison video: